Research on application of pyrolysis technology to convert plastic waste into liquid fuel

  • Phan Minh Quoc Binh 1Vietnam Petroleum Institute (VPI), 2Petrovietnam University (PVU)
  • Duong Chi Trung Petrovietnam University (PVU)
  • Le Van Long Petrovietnam University (PVU)
  • Mai Thi Quynh Chau Petrovietnam University (PVU)
Keywords: Plastic waste, pyrolysis, gasification, plastic recycling, waste-to-fuel, Southeast region

Abstract

Plastic waste pollution has become increasingly severe in Vietnam, particularly in the Southern region, which generates the country’s largest amount of plastic waste. Although the rate of municipal waste collection is high, about 90% in each province, source separation is virtually not implemented. Valuable plastics are informally collected for recycling, while the remainder - comprising predominantly low-quality mixed plastics, accounting for 5 - 8% of waste by weight - ends up in landfills. The research analyzed the status of plastic waste in Vietnam, surveyed the waste plastic flow in southern provinces, and compared existing treatment technologies. Results show that mechanical recycling helps reuse materials but is limited by feedstock quality; meanwhile, pyrolysis and gasification can convert mixed plastics into liquid fuels, olefins, or synthesis gas, providing higher value. 
Based on technical and economic criteria, pyrolysis technology was selected for the project due to its high feasibility, low operational risk, and scalability, making it suitable for Vietnam's current conditions. Regarding implementation sites, the research team proposed several centralized waste treatment zones in the Southeast region - areas characterized by abundant waste sources, existing infrastructure, and investment support policies - and discussed the challenges associated with project deployment.

References

World Bank, “Hướng tới một Lộ trình quốc gia về nhựa dùng một lần tại Việt Nam”, 2022.

Trường Đại học Dầu khí Việt Nam, “Báo cáo tổng kết đề tài Nghiên cứu ứng dụng công nghệ xử lý chuyển hóa rác thải nhựa thành nhiên liệu lỏng và olefin hoặc khí tổng hợp”, 2024.

WWF Việt Nam, “Báo cáo chất thải nhựa bao bì từ thương mại điện tử tại Việt Nam 2023”, 2023.

World Bank, “Phân tích về ô nhiễm rác thải nhựa tại Việt Nam”, 2022.

Khánh Chi, “Giải pháp quản lý rác thải nhựa, hướng đến phát triển bền vững”, Tạp chí Tài chính, 2024.

Phùng Chí Sỹ và Phùng Anh Đức, “Một số giải pháp thúc đẩy phát triển mô hình kinh tế tuần hoàn trong quản lý chất thải tại Việt Nam”, Tạp chí Môi trường, 2025.

Amcor, “Chemical recycling for flexible packaging in Europe”, 15/2/2023. [Online]. Available: https://www.amcor.com/insights/educational-resources/chemical-recycling-flexible-plastic-packaging.

Shafferina Dayana Anuar Sharuddin, Faisal Abnisa, Wan Mohd Ashri Wan Daud, and Mohamed Kheireddine Aroua, “A review on pyrolysis of plastic wastes”, Energy Conversion and Management, Volume 115, pp. 308 - 326, 2016. DOI: 10.1016/J.ENCONMAN.2016.02.037.

Beston Group, “Plastic pyrolysis plant”. [Online]. Available: https://www.bestongroup.com/plastic-pyrolysis-plant/.

Lizhuo Peng, Senlin Dong, Jie Yang, Junyuan Gou, Lan Shao, Liping Ma, Rui Nie, Junjie Shi, Yalei Du, Yongqing Liu, and Changye Han, “Industrial solid waste as oxygen carrier in chemical looping gasification technology: A review”, Journal of the Energy Institute, Volume 116, 2024. DOI: 10.1016/J.JOEI.2024.101694.

JGC Group, “Waste plastics chemical recycling by gasification”. [Online]. Available: https://www.jgc.com/en/media/pdf/catalog_02.pdf.

Tihomir Tomić, Iva Slatina, and Daniel R. Schneider, “Techno-economic review of pyrolysis and gasification plants for thermochemical recovery of plastic waste and economic viability assessment of small-scale implementation”, Clean Technologies and Environmental Policy, Volume 26, Issue 1, pp. 171 - 195, 2024, DOI: 10.1007/s10098-023-02648-3.

Doing Holdings, “Full continuous pyrolysis plant". [Online]. Available: https://english.doinggroup.com/products/henan_doing/continuous_pyrolysis_plant/.

Published
2025-04-29
How to Cite
Phan, M. Q. B., Duong, C. T., Le, V. L., & Mai, T. Q. C. (2025). Research on application of pyrolysis technology to convert plastic waste into liquid fuel. Petrovietnam Journal, 2, 58-67. https://doi.org/10.47800/PVSI.2025.02-07